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CERTIFIED TO EPA. CERTIFICATION STANDARDS UNDER 40CFR85.2114
& CARB EO # D352-1
WARNINGS
THIS PRODUCT MUST BE INSTALLED BY A
CERTIFIED MECHANIC BE SURE TO READ ALL INSTRUCTIONS
BEFORE BEGINNING THE INSTALLATION. DO NOT SMOKE AND
DO NOT HAVE ANY OPEN FLAME WHILE PERFORMING THIS OPERATION!
FOLLOW THE MANUFACTURER'S GUIDELINES FOR RELIEVING
FUEL SYSTEM PRESSURE!
IMPORTANT NOTES
For installations on all engines disconnect the negative
battery terminal prior to installation. After installation
reconnect the battery lead and drive the vehicle over
50 mph (80kph.) for a minimum of 10 minutes. This
procedure will reset the computer's memory on, fuel-injected
engines, to more rapidly sense the treated fuel. For
diesel and all other gasoline engines, disconnecting
the battery is good safety practice.
CAUTION
Before installation of the Fitch unit
the vehicle should be checked to ensure that it is
in good running condition, as it will not compensate
for existing electrical or mechanical defects.
FITTINGS AND SEALANT
For all models use fittings appropriate to match the
fuel system on the engine. Plastic fuel lines require
compression fittings with internal reinforcements.
Ensure you are using high-pressure hose when required.
Use a liquid thread sealant with Teflon or equivalent,
which is impervious to gasoline and other fuels. Do
not use tape as it could break off and enter the fuel
system. The Fitch units are equipped with the following
thread sizes and adapters, other sizes are available,
contact your local hydraulic or truck part fittings
supplier. F50, F100, F200, F300 UNF straight thread,
9/16-18. Male O.R.B. tube adaptor to a #6 JIC 37O
flare. F400, F500, F750, F1000 UNF straight thread,
7/8-14. Male O.R.B. tube adaptors to a #10 JIC 37O
flare.
LOCATION
The proper location of the Fitch Fuel Catalyst unit
is vital to its efficient operation. It is desirable
to locate the unit after the filter where possible.
Be certain that the location selected has sufficient
clearance and that the fuel lines will be free from
obstruction and abrasion. Do not mount the unit closer
than eight (8) inches (200mm) to any electrical device
such as alternators, generators, or pumps as the electromagnetic
field they produce can disrupt the efficient functioning
of the Fitch° unit. Do not mount the unit closer than
eight (8) inches (200mm) to any heat source such as
exhaust pipes or exhaust manifolds, catalytic converters
or mufflers. NOTE THE DIRECTION OF THE FUEL FLOW INDICATOR
ARROW ON THE UNIT. ALL UNITS MUST BE MOUNTED VERTICALLY
WITH FUEL GOING IN THE BOTTOM. This will allow trapped
air to escape and prevent air lock as well ensure
all the catalyst surface is in constant contact with
fuel. The Fitch unit should be mounted in the fuel
supply line, not the return line, on the low-pressure
suction side of the fuel pump in diesel applications.
In gasoline applications the unit can be fitted before
or after the fuel pump as in many cases the fuel pump
is in the tank. All Fitch units are pressure tested
and Coast Guard accepted to 600 PSI.
CONNECTION
If existing fuel lines are too short, additional fuel
lines may be added to connect the unit in its selected
location. Be sure to use only approved fuel line materials.
Caution engines with fuel injection must use EFI rated
hose only. Carefully apply the sealant to the fittings
at each end of the Fitch unit. Install the fittings
to each end of the Fitch unit and tighten. For diesel
and fuel injected systems, fill the canister with
fuel after installing the inlet line, this will prevent
air from entering the system. Use the mounting clamps
provided or suitable alternatives; secure the unit
in the selected location. Ensure that the clamps are
tightened. Check all fuel connections and when satisfied
start the engine and let run for several minutes while
checking carefully for any leaks.
BREAK-IN PERIOD
The length of this break-in period
depends on the age and condition of the engine. An
engine in average condition should take approximately
500 miles, (800 kilometers) or 10 operating hours
to achieve maximum benefit from the catalyst. During
the break-in period the Fitch unit will be cleaning
any excess carbon and resins from the engine and fuel
system. It is therefore possible to have higher emissions
and/or fuel consumption during this period. The cleaning
out of this build up from the engine will initially
result in dirtier engine oil then normal since much
of the carbon residue cleaned from the combustion
chamber ends up in the engine oil pan. After the first
oil change however, the engine oil will continue to
be much cleaner than before use of the Fitch Fuel
Catalyst due to the reduction of oil soot contamination.
It is also possible, on high mileage engines, to find
the fuel filter will need replacing, as it will accumulate
deposits being loosened from the fuel system. A clogged
filter will cause poor fuel economy. After the break
in period, it may be possible to evaluate your vehicle
with lower octane fuel. Drop down one grade at time
to ensure proper engine performance.
SPECIAL NOTE FOR LEADED
TO UNLEADED CONVERSIONS
It is recommended that at least 500 miles, (800 kilometers)
or 10 hours be run on leaded fuel with the Fitch installed
before converting to unleaded fuel.
SPECIAL NOTE FOR CARBURETED
ENGINES
For maximum performance of the Fitch, this engine
type should be adjusted after 1000 miles, (1600 kilometers).
Reminder
If the oxygen sensor in engines with electronic fuel
management systems is coated with carbon, results
with the use of the Fitch may be limited. If this
is the case the oxygen sensor should be checked and
either cleaned or replaced. The Fitch Fuel Catalyst
will need to be replaced after 500,000 miles (400,000
kilometers), 5,000 hours or whichever comes first.
The Fitch Fuel Catalyst is recyclable and should be
returned to your local distributor upon replacement.
Do not dispose of it in the garbage.
RIGHT OF RETURN, REFUND
AND WARRANTY
The Fitch Fuel Catalyst has a ninety (90) day money
back guarantee provided the installation instructions
were followed and the return of the product is based
either on product defect or dissatisfaction with the
performance.
The Fitch Fuel Catalyst device is guaranteed
to be free from defects in material and workmanship
for a period of 500,000 miles (400,000 kilometers)
(defined by EPA in 40 CFR 85.117), or 5,000 hours
from the date of installation. Manufacturer reserves
the right to repair or replace any failed or defective
device. This warranty does not cover damages resulting
from collision, abuse, and improper installation.
Return the defective device along with dated proof
of purchase to the distributor from which the device
was purchased so that the distributor may handle your
warranty claim in an expeditious manner. The
manufacturer warrants that the installation of the
Fitch Fuel Catalyst on a vehicle will not cause the
emissions noncompliance of the engine on which it is
installed for the life of the catalyst from the date
of installation.
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